DC spark plasma sintering furnace (DCS)

SKU: MND-134394

DC spark plasma sintering furnace power supply design is more compact, and can be applied to the sintering of large-sized workpiece samples as well as small multi-chamber component sample preparation. DCS system can produce better materials than traditional sintering equipment, while having shorter experimental time and experimental cost.

 Product Description

Spark Plasma Sintering (SPS) represents a cutting-edge material preparation technology characterized by rapid heating, shortened sintering time, high material density, and controllable pressure and atmosphere during the process. Utilizing discharge plasma for sintering, SPS, particularly with the introduction of DC Sintering Technology (DCS), has revolutionized the field. DCS, a significant advancement in SPS, continuously generates discharge sparks, enhancing both the efficiency and quality of the sintering process. This technology is particularly adept at facilitating the rapid solid-phase sintering of diverse materials, ensuring high density and uniformity.

 

The DC spark plasma sintering furnace, a manifestation of this advanced technology, offers a range of benefits. Operating on a DC power supply, it simplifies the system, improving overall stability and control over material performance. Notably, this furnace significantly reduces processing time, leading to faster results and lower experimental costs. The cost-effectiveness extends to equipment expenses, making the DC spark plasma sintering furnace an efficient choice for material processing and experimentation, with enhanced stability, control, efficiency, and affordability.

 

Incorporating critical sintering parameters, the furnace boasts a total power capacity of 180 kVA, with 170 kVA allocated to heating power. Operating at 3×400V, 50/60Hz, the furnace draws a nominal current of 3×355 A at 400V, requiring additional fuse insurance for safety. The cooling circulating water system, operating at 2-4 bar and 120-150 L/min, ensures effective cooling, while compressed air at 4-6 bar and a flow rate of approximately 20 L/min, along with inert gas introduction, contribute to the sintering process. Graphite electrodes, measuring either 180×180×60mm or 200×200×60mm, are a crucial component, and the furnace's pressure range of 50.3 kN to 603.2 kN offers flexibility in sintering conditions. Temperature measurement is achieved using a thermocouple Ni-Cr-Ni with a range of 100-1100℃, with an optional pyrometer available for higher-temperature processes, measuring up to 2400℃. These detailed parameters underline the precision and versatility of the DC spark plasma sintering furnace for various material processing applications.

 

 

 

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